Jack Bussey
Jack Bussey
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3s and Lean Improvements 16th May
I'm Jack, Innovator & business owner in the UK. I started my manufacturing journey in 2013, producing a small range of products made from sheet metal. As the the business and demand grew we faced many problems, defects, long production times, un-engaged work force and general chaos.
In 2018 after spending weeks trying to find management software or systems I discovered a Fastcap tour video that introduced simple version of Lean Manufacturing (ua-cam.com/video/jYby_HczyDA/v-deo.html). I saw a wonderful smooth running work place with engaged employees and wanted that for my own factory! So I quickly read Paul Akers book 2Second Lean! From there on we have been making small improvements every day.
I have a team of around 20 employees and we manufacture and ship 1000s of products per year. Each and every day we 3S (Sweep - Sort - Standardise) our work place and make daily improvements to make the job easier and increase quality of the product for our customers. Each employee sends photos or videos to our Lean WhatsApp group everyday, I edit these into a daily video that we watch together every day in our morning meeting. I share these publicly here on UA-cam to hopefully help and inspire other businesses around the world, so watch this in your morning meeting and it will help start your own Lean journey and help create a continuous improvement culture!
#2secondlean #leanmanufacturing #continuousimprovement
Переглядів: 430

Відео

3s and Lean Improvements 29th April
Переглядів 517Місяць тому
I'm Jack, Innovator & business owner in the UK. I started my manufacturing journey in 2013, producing a small range of products made from sheet metal. As the the business and demand grew we faced many problems, defects, long production times, un-engaged work force and general chaos. In 2018 after spending weeks trying to find management software or systems I discovered a Fastcap tour video that...
Incredible Collaborative Welding Robot - 500 Brackets Daily! We used Employee Genius!!!
Переглядів 15 тис.3 місяці тому
A product born out of necessity! On our journey of eliminating waste and encouraging employee genius this is what can happen! We needed a automated welding solution, but faced high price quotes and long lead times so we designed our own! Designed a built for our own needs, which now has become a product. All made possible by our Lean Thinking! Thank you Paul Akers, 2 second Lean 😊😎
3s and Lean Improvements 14th March
Переглядів 1,7 тис.3 місяці тому
I'm Jack, Innovator & business owner in the UK. I started my manufacturing journey in 2013, producing a small range of products made from sheet metal. As the the business and demand grew we faced many problems, defects, long production times, un-engaged work force and general chaos. In 2018 after spending weeks trying to find management software or systems I discovered a Fastcap tour video that...
Maximizing Output: Robot Saves 10 Man-Hours Each Week Cutting 1000 Tubes Daily! | JJB Lean Academy
Переглядів 153 тис.3 місяці тому
I forgot to include a version of this Improvement see it here : ua-cam.com/video/MoYBpW3tFXE/v-deo.html In this video, you will see a process that was once lengthy and time-consuming, now fully automated using our Nukeson HanBot Robot. By using this technology, it is now possible to produce 1000 tubes per day while saving 10 man-hours every week. It has taken us 7 years to arrive at this point,...
3s and Lean Improvements 11th March
Переглядів 9533 місяці тому
I'm Jack, Innovator & business owner in the UK. I started my manufacturing journey in 2013, producing a small range of products made from sheet metal. As the the business and demand grew we faced many problems, defects, long production times, un-engaged work force and general chaos. In 2018 after spending weeks trying to find management software or systems I discovered a Fastcap tour video that...
3s and Lean Improvements 8th March
Переглядів 5853 місяці тому
I'm Jack, Innovator & business owner in the UK. I started my manufacturing journey in 2013, producing a small range of products made from sheet metal. As the the business and demand grew we faced many problems, defects, long production times, un-engaged work force and general chaos. In 2018 after spending weeks trying to find management software or systems I discovered a Fastcap tour video that...
3s and Lean Improvements 6th March
Переглядів 5583 місяці тому
I'm Jack, Innovator & business owner in the UK. I started my manufacturing journey in 2013, producing a small range of products made from sheet metal. As the the business and demand grew we faced many problems, defects, long production times, un-engaged work force and general chaos. In 2018 after spending weeks trying to find management software or systems I discovered a Fastcap tour video that...
3s and Lean Improvements 5th March
Переглядів 7523 місяці тому
I'm Jack, Innovator & business owner in the UK. I started my manufacturing journey in 2013, producing a small range of products made from sheet metal. As the the business and demand grew we faced many problems, defects, long production times, un-engaged work force and general chaos. In 2018 after spending weeks trying to find management software or systems I discovered a Fastcap tour video that...
3s and Lean Improvements 4th March
Переглядів 3523 місяці тому
I'm Jack, Innovator & business owner in the UK. I started my manufacturing journey in 2013, producing a small range of products made from sheet metal. As the the business and demand grew we faced many problems, defects, long production times, un-engaged work force and general chaos. In 2018 after spending weeks trying to find management software or systems I discovered a Fastcap tour video that...
3s and Lean Improvements 1st March
Переглядів 5573 місяці тому
I'm Jack, Innovator & business owner in the UK. I started my manufacturing journey in 2013, producing a small range of products made from sheet metal. As the the business and demand grew we faced many problems, defects, long production times, un-engaged work force and general chaos. In 2018 after spending weeks trying to find management software or systems I discovered a Fastcap tour video that...
3s and Lean Improvements 29th
Переглядів 3343 місяці тому
I'm Jack, Innovator & business owner in the UK. I started my manufacturing journey in 2013, producing a small range of products made from sheet metal. As the the business and demand grew we faced many problems, defects, long production times, un-engaged work force and general chaos. In 2018 after spending weeks trying to find management software or systems I discovered a Fastcap tour video that...
3s and Lean Improvements 28th February
Переглядів 8123 місяці тому
3s and Lean Improvements 28th February
3s and Lean Improvements 27th February
Переглядів 3123 місяці тому
3s and Lean Improvements 27th February
3s and Lean Improvements 23rd February
Переглядів 3683 місяці тому
3s and Lean Improvements 23rd February
3s and Lean Improvements 22nd February
Переглядів 5233 місяці тому
3s and Lean Improvements 22nd February
3s and Lean Improvements 21st February
Переглядів 5394 місяці тому
3s and Lean Improvements 21st February
3s and Lean Improvements 20th February
Переглядів 4674 місяці тому
3s and Lean Improvements 20th February
3s and Lean Improvements 16th February
Переглядів 2444 місяці тому
3s and Lean Improvements 16th February
Japan Study Trip with Paul Akers 2024. A Candid Recap - 7 days in 24 minutes!
Переглядів 7564 місяці тому
Japan Study Trip with Paul Akers 2024. A Candid Recap - 7 days in 24 minutes!
3s and Lean Improvements 15th February
Переглядів 2444 місяці тому
3s and Lean Improvements 15th February
Paul Akers Interview 2024, What is he doing to live to age 110?!
Переглядів 9914 місяці тому
Paul Akers Interview 2024, What is he doing to live to age 110?!
3s and Lean Improvements 14th February
Переглядів 8074 місяці тому
3s and Lean Improvements 14th February
3s & Lean Improvements 13th February
Переглядів 3214 місяці тому
3s & Lean Improvements 13th February
3s & Lean Improvements 12th February
Переглядів 4144 місяці тому
3s & Lean Improvements 12th February
3s & Lean Improvements 8th February
Переглядів 2714 місяці тому
3s & Lean Improvements 8th February
3s & Lean Improvements 7th February
Переглядів 3414 місяці тому
3s & Lean Improvements 7th February
3s and Lean Improvements 6th February
Переглядів 3454 місяці тому
3s and Lean Improvements 6th February
3s and Lean Improvements 5th February
Переглядів 3374 місяці тому
3s and Lean Improvements 5th February
3s and Lean Improvements 2nd February
Переглядів 2584 місяці тому
3s and Lean Improvements 2nd February

КОМЕНТАРІ

  • @mitaboediman
    @mitaboediman 2 дні тому

    what drill machine do you use?

  • @marekem1364
    @marekem1364 13 днів тому

    1:25 in UK we driving on the left lane !!!!

  • @futureradius
    @futureradius 19 днів тому

    cleean loop

  • @ryanwells7596
    @ryanwells7596 25 днів тому

    Missing your videos Jack! <sniff>

    • @JackBusseyUK
      @JackBusseyUK 25 днів тому

      The are still being uploaded daily, just p see the playlist : Lean Improvements and 3s: ua-cam.com/play/PL156wtQfbNIIyVjnKM4zLvGZXClreFAKX.html

  • @kevinjking7026
    @kevinjking7026 Місяць тому

    Genius! I've thought about this myself!

  • @hippopotamus86
    @hippopotamus86 Місяць тому

    Very good! Today I've ordered peg boards for my office walls, and have been 3D printing holders for various items which don't have a place yet.

  • @jamesbishop-bk8eu
    @jamesbishop-bk8eu 2 місяці тому

    Time flies Jack yesterday just yesterday we was 21! now we are in our 40s TIME FLIES

  • @jamesbishop-bk8eu
    @jamesbishop-bk8eu 2 місяці тому

    Nice jack nearly as nice as your old 205 or Subaru lol

  • @TheRealMrLaserCutter
    @TheRealMrLaserCutter 2 місяці тому

    I can see the costs of these coming down in the near future. Then you could have one operator feeding multiple machines. That would increase the value of the worker and reduce boredom. You could also have a auto loader, then it could work 24/7!

  • @TheRealMrLaserCutter
    @TheRealMrLaserCutter 2 місяці тому

    I can see the costs of these coming down in the near future. Then you could have one operator feeding multiple machines. That would increase the value of the worker and reduce boredom. You could also have a auto loader, then it could work 24/7!

  • @TheRealMrLaserCutter
    @TheRealMrLaserCutter 2 місяці тому

    I can see the costs of these coming down in the near future. Then you could have one operator feeding multiple machines. That would increase the value of the worker and reduce boredom. You could also have a auto loader, then it could work 24/7!

  • @Dallas-Rife-UDX-347-Tennessee
    @Dallas-Rife-UDX-347-Tennessee 2 місяці тому

    This wasn’t staged at all 🙄🙄

  • @ryanmcknight4580
    @ryanmcknight4580 2 місяці тому

    That cowbell!!!!

  • @iamdaffey
    @iamdaffey 2 місяці тому

    The legend lives once again

  • @Blankspace01234
    @Blankspace01234 2 місяці тому

    Lucky ass

  • @-MightyMouse-
    @-MightyMouse- 2 місяці тому

    Wasn't the general a 68?

  • @PedroCazales
    @PedroCazales 2 місяці тому

    Collectors would pay top dollar for that! I’d say you found treasure!

  • @trieditdied8681
    @trieditdied8681 2 місяці тому

    Sad thing is that all these uneducated Karen's nowadays will never know what that car IS. They'll just give you hell over the flag.... Nice car, brotha

  • @irafranklin5908
    @irafranklin5908 2 місяці тому

    Now...where's the bridge to jump...or it's not real....lmao

  • @danielenonsifa3462
    @danielenonsifa3462 2 місяці тому

    Quanto costa?

  • @michaelhoman8120
    @michaelhoman8120 2 місяці тому

    So sexy

  • @dangerline95
    @dangerline95 2 місяці тому

    Not a barn find!!

  • @sergioceballos3347
    @sergioceballos3347 2 місяці тому

    General lee ven ami que hermoso auto ❤

  • @thecrazy8888
    @thecrazy8888 2 місяці тому

    I thought the robot would go faster, not that you'd speed up the video. HA ha ha

  • @sempergumby8734
    @sempergumby8734 2 місяці тому

    Awesome, you found a rare dead mice

  • @geneschweiss4872
    @geneschweiss4872 2 місяці тому

    Staged

    • @JackBusseyUK
      @JackBusseyUK 2 місяці тому

      😁 It's been in there 10 years

  • @shawn.muehler
    @shawn.muehler 2 місяці тому

    Jack, amazing content! I've binged all your videos over the past week and now looking heavily into the lean journey. We also use Trello for our software development and now adding hardware manufacturing into our business. A question I keep asking myself, how are you integrating the physical kanban system into electronic production workflow (Trello boards)? Do all the physical kanban's get collected, then the production workflow is dispatched via Trello, or are you using both physical and electronic at the same time (ie production has a physical Kanban AND Trello Kanban Card?

  • @x7j4
    @x7j4 2 місяці тому

    Why didn’t you save yourself a ton of time and money and just order the premade tubes from China to your exact specifications? The cost per tube would probably have been about 25 cents.

    • @JackBusseyUK
      @JackBusseyUK 2 місяці тому

      I like to manufacture in the UK, and also learn about automation

  • @newtonez_47
    @newtonez_47 2 місяці тому

    Like 🤟😎

  • @Ramdodge582
    @Ramdodge582 2 місяці тому

    pretty slick, but at 10 hours a week you must make a metric shit ton of those.

  • @Oi999Pa
    @Oi999Pa 2 місяці тому

    What are they for ?

  • @famousamoso7
    @famousamoso7 2 місяці тому

    Who knew paper towel tubes would be such an in demand product.

  • @ThePirateGod
    @ThePirateGod 2 місяці тому

    Looks good. Just needs some smoothing for the motions.

  • @Tarbard
    @Tarbard 2 місяці тому

    This machine sparks joy. So good.

  • @Erickerick42969
    @Erickerick42969 2 місяці тому

    You lucky bastard

  • @sylvainrenaud6256
    @sylvainrenaud6256 2 місяці тому

    No dust 🤔

  • @2observant
    @2observant 2 місяці тому

    The successful implementation of robots sure is captivating and beautiful to watch for many reasons, I understand, I also know how the world ends, so I'm not worried, BUT for this, man would quickly have no use, then, nor the robots any use for us as it is very obvious this would be the course - I hope it doesn't require explanation.

  • @Eb_jenkins1
    @Eb_jenkins1 2 місяці тому

    🥲

  • @user-hj8rc9ox8w
    @user-hj8rc9ox8w 2 місяці тому

    next step is to add QR kanban codes for re-order, etc.

  • @eyesyc
    @eyesyc 2 місяці тому

    nice end effector.

  • @Fifury161
    @Fifury161 2 місяці тому

    I would have thought it would be more cost effective to continue using the manual process...

    • @JackBusseyUK
      @JackBusseyUK 2 місяці тому

      It's a boring task for a human

    • @Fifury161
      @Fifury161 2 місяці тому

      @@JackBusseyUK 10 man hours a week though? 5 people 2 hours a day? Surely that would work out the cheaper option?

    • @JackBusseyUK
      @JackBusseyUK 2 місяці тому

      @@Fifury161 that's a good idea, but I wanted a learning experience too

  • @landroverSV
    @landroverSV 2 місяці тому

    Now the General Lee Charger is a real American muscle car. Not the crap Dodge has out now! Yeeeehhaa

  • @tracyerwin6050
    @tracyerwin6050 2 місяці тому

    Barn find my ass 😂

  • @raymondutter2616
    @raymondutter2616 2 місяці тому

    Barn find more like spring cleaning

  • @ChristopherWilley1
    @ChristopherWilley1 2 місяці тому

    LOVE this automation. However, if you change the design you remove 75% of the steps and two loose parts... Instead of open sides for the pipe, close those side faces and make three U-shape cuts in each side, then bend in the "tabs" that are created. The shorter PVC would then be contained and vertically supported by the bent tabs, and wouldn't need branded end caps installed to limit side-to-side motion. Saves material also.

    • @JackBusseyUK
      @JackBusseyUK 2 місяці тому

      Thanks! That's a great idea, maybe I'll use that for next version 👍👍💡

  • @orion7741
    @orion7741 2 місяці тому

    it is ABSOLUTELY DISGUSTING that you took a job that was done by a person and gave it to a robot. this is PURE GREED on your part and just shameful. you are a small business and you NEED to support your people and focus on making sure your employees have stable employment!!!!! your greed for money is disgusting. get rid of the robots and put people back in these jobs!!!

    • @JackBusseyUK
      @JackBusseyUK 2 місяці тому

      I saved an employee from spending 10 hours per week doing a boring job, they are now doing more enjoyable tasks like making other jobs more easier for employees by reducing the waste, you have no idea.

  • @hippopotamus86
    @hippopotamus86 2 місяці тому

    I think I would have used some sort of switch on the nozzle rather than using voice control for this.

  • @GrahamDIY
    @GrahamDIY 2 місяці тому

    Congrats. Looks amazing But, you make good money doing this ? Obviously I guess 😄 Nice to see British ingenuity 👍

  • @Kyusoath
    @Kyusoath 2 місяці тому

    keep it up and everyone will be unemployed. greed is quite the motivator for evil men.

    • @JackBusseyUK
      @JackBusseyUK 2 місяці тому

      I'm just removing a extremely boring job from a human

  • @generic13372
    @generic13372 2 місяці тому

    Great evolution of process but the laser without an enclosure and nobody wearing glasses is such an unnecessary health and safety risk. Put up some protective enclosure around the laser please.

    • @JackBusseyUK
      @JackBusseyUK 2 місяці тому

      The old machine is no longer used